Mosaic Panel
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MIMIC PANEL : MIMIC is the exact or approximate representation of any process plant for which the control panel and desk is going to be used.These representations make it easy to control and viewing the whole plant from one place only. The mimic helps in identification of exact location of faults at working on the moment it occurs,and is easy for maintenance.
Mimic Panels find their application in various process plants like: Ash Handling, Cement plants, Railways, Petro-chemicals, Utilities, Iron and Steel, Distribution SCADA, Power Generation.


 
Mimic Panel

Adhesive Tape - Various make of Pressure sensitive tapes are used to represent the process plant on the Control Panel. Again different colors and symbols of varying thickness are used to indicate the equipments and components of the process plants. Computer aided cutting machine cuts the symbols and line. The Adhesive tape mimic is suitable for areas that are prone to temperature rise and pollution.

Copper/Brass strips - 2mm thick Copper or Brass strip is used to prepare this mimic. The strips are cut in various sizes and shapes using CNC machine. These strips are fixed on the Control Panel using Counter sunk screws. The strips and symbols are finally painted in appropriate colors. This mimic is suitable for SS sheet, Fecosy, Alcosy etc.

Screen Printing - It is a method of preparation of mimic on various panels using suitable colors, inks & chemicals. Screen-printing can be done on cloth, paper, glass, PVC Sheets, Tin and Aluminous etc. It is most suitable for mosaic tile system. Negatives are prepared for the matter to be screen-printed. These negatives are developed in the dark room. The developed prints are than fixed on Aluminum/ Wooden frames. The article on which screen-printing is to be done is fixed at a particular place with the help of Registration guides. The colored ink is spread with equal pressure over the frame. Thus symbol is developed on the Tile.

Construction Features- Pyrotech make panels are made using a construction known as Aluminum Construction system (ALCOSY 30/20). ALCOSY-30/20 is based on the principle of making a rigid framework using high strength aluminum alloy members and securing them together with the help of die casted corner blocks. The construction being modular and of non welded, bolted type, it offers remarkable facility during wiring, maintenance and modification of panel. Despite its inherent simplicity, ALCOSY 30/20 system can be employed to make complex shapes and it offers many advantages over the frameworks built by orthodox methods. Painting: High quality steel sheets are used for better results with seven-tank treatment.

 

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